World’s first ever 3D-printed hotel in Texas

Lavacrete is a proprietary blend of cement and polymer that is used as the "ink" in 3D printers.
Ayesha Anwar
By Ayesha Anwar
8 Min Read
World's first 3D-printed hotel takes shape in Texas

In the history of humanity, this is the first ever 3D-printed hotel, according to Liz Lambert, the owner of El Cosmico, and her collaborators, the architects Bjarke Ingels Group and Austin, Texas-based 3D printing business ICON.

With the exception of its size and ability to construct a hotel in the Texas desert layer by layer, it appears to be just another 3D printer.

There is already a hotel, and campground called El Cosmico on the edge of Marfa, and it is developing. It is building 18 residential accommodations and 43 new hotel apartments over an area of 40 acres (16 hectares), and all are equipped with 3D printers. 

Technology, according to Lambert, enables hitherto unheard-of inventiveness.

 

Lambert said, “Most hotels are contained within four walls, and a lot of times you are building the same unit over and over and over again. I’ve never been able to build with such little constraint and such fluidity—just the curves, the domes, and the parabolas. It’s a crazy way to build.” 

 

According to Lambert, the units can include architectural characteristics that are typically too costly to duplicate on a wide scale with traditional construction.

In this 3D printed hotel, the first two units under construction are single-story, 12-foot (3.7-meter) high walls that house a three-bedroom residential space and a single-room hotel apartment. ICON’s Vulcan, a 46.5-foot (14.2 m) wide 3D printer that stands 15.5 feet (4.7 m) tall and weighs 4.75 tons, is pipeing out the curved, beige walls.

Vulcan’s robotic arm and nozzle are being watched by a print technician as they move over the work area on a gantry.

Lavacrete is a proprietary blend of cement and polymer that is used as the “ink” in 3D printers. Its strength, affordability, and printability are its main features. According to Jason Ballard, the founder and CEO of ICON, employees modify and mix the components according to the weather.

 

Ballard said in a statement, “The magic happens in the admixtures that allow us to continue printing.”

He also disclosed how temperature, humidity, and irradiance—all of these factors have an impact on the behavior of the material and even its ultimate hue. 
Additionally, ICON is growing a neighborhood of 3D-printed houses close to Austin.

Some skilled labor occupations may eventually be replaced by 3D-printed buildings, according to Milad Bazli, an Australian lecturer in science and technology at Charles Darwin University.


Bazli stated, “I think from the social point of view and the effect on the economy in terms of the local jobs, especially in remote areas, that will be one of the challenges that we need to consider when we’re going to the 3D printing method.” 

The expansion of El Cosmico is set to be completed by 2026. The hotel units will range between $200 and $450 per night.

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